Description

Key Features of the Program: In-depth Technical Training: Covers core concepts of industrial automation systems, including PLC (Programmable Logic Controllers), SCADA (Supervisory Control and Data Acquisition), DCS (Distributed Control Systems), and HMI (Human-Machine Interface). Practical hands-on training in sensors, actuators, communication protocols, and industrial network configurations. Focus on automation, mechatronics, and pneumatic and hydraulic systems used in modern industrial automation. Industry-Relevant Tools and Technologies: Use of popular automation software like Delta, Siemens TIA Portal, Allen-Bradley RSLogix, and FactoryTalk for PLC and SCADA programming. Training in industrial automation and the role of AI and machine learning in predictive maintenance and smart manufacturing. Industrial robotics programming using industry-standard robotic arms and simulation tools. Job-Ready Skills: Problem-solving and troubleshooting skills focused on identifying and resolving automation system failures and inefficiencies. Real-world projects, including automation of manufacturing lines, remote monitoring, and process optimization to build a robust portfolio. Career Opportunities: Upon completing the course, learners are equipped to pursue roles such as: Automation Engineer Control Systems Engineer Industrial Maintenance Technician SCADA Specialist Certifications and Accreditation: Course completion usually offers certifications that are recognized across industries, such as Siemens or Rockwell Automation certification. Some programs may include internships or on-site training, ensuring that students get industry experience.

Course Overview

Month 1: Introduction to Industrial Automation
1. Overview of industrial automation and applications.
2. Control systems, sensors, actuators, and controllers basics.
3. Electrical safety guidelines and regulations.
4. Electrical symbols, diagrams, motors, relays, switches, and circuit breakers.
5. PLC (Programmable Logic Controller) fundamentals and applications.
6. PLC programming basics: ladder logic, function block diagram.
7. Wiring and addressing I/O modules.
Month 2: PLC Fundamentals & Architecture
8. History and evolution of PLCs.
9. PLC hardware components and block diagrams.
10. Types of input/output modules (discrete, analog, special I/O).
11. Digital & analog I/O module specifications.
12. Basics of relays, SET, RET, logical instructions.
13. Introduction to timers, counters, ON/OFF delay timers.
14. Counters (UP, Down, Cascading) and control relays.
15. Contactors, motor starters, push buttons, switches (proximity, reed).
Month 3: PLC Programming & Interfacing
16. Analog vs digital signals.
17. PLC programming languages: Ladder, Instruction List, FBD.
18. Ladder logic basics and equivalent relay logic.
19. Interlocking, latching, sequencing principles.
20. Advanced PLC instructions and real interfacing with devices.
21. Timers and counters programming.
Month 4: HMI, Industrial Communication, Sensors, Actuators
22. Human-Machine Interface (HMI) overview.
23. Designing HMI screens and programming.
24. HMI-PLC connectivity and troubleshooting.
25. Industrial communication protocols: Modbus, Profibus, Ethernet/IP.
26. Configuring industrial networks and troubleshooting.
27. Overview of industrial sensors (temperature, pressure, flow, level).
28. Actuators (valves, motors, solenoids) and their control.
29. Calibration and maintenance of sensors and actuators.
Month 5: Advanced PLC Programming, SCADA, Industrial Networks
30. Advanced PLC programming (timers, counters, math functions).
31. Sequential Function Charts (SFC) for complex sequences.
32. PID control and tuning in PLCs.
33. Introduction to SCADA systems and software configuration.
34. Real-time data monitoring, alarming, and historical data logging.
35. Industrial networks: OPC, Profinet, DeviceNet protocols.
36. Network topologies (ring, star, bus) and Industrial Ethernet.
37. Wireless communication and cybersecurity considerations.
Month 6: Industrial Control Panels & Automation Projects
38. Control panel design principles and standards.
39. Component selection, electrical drawings, and documentation.
40. Safety systems and standards.
41. Hands-on automation projects integrating PLCs, HMIs, sensors, actuators.
42. Real-world system design, implementation, and troubleshooting.
43. Project documentation and reporting.